Paccar

Reason:
Aftertreatment Diesel Exhaust Fluid Dosing Unit – Voltage Above Normal or Shorted to High Source. High signal voltage detected at the aftertreatment diesel exhaust fluid dosing unit.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid dosing unit performs many functions, one of which is to generate adequate diesel exhaust fluid pressure in the lines, using a pump, to allow for dosing. The ECM provides a battery voltage supply and a ground to the diesel exhaust fluid dosing unit. The ECM also supplies a signal to the dosing unit to control the diesel exhaust fluid output. This signal changes, based on the diesel exhaust fluid pressure being commanded.

Component Location:
The aftertreatment diesel exhaust fluid dosing unit location is original equipment manufacturer (OEM) dependent. Refer to the OEM service manual.

Conditions for Running the Diagnostics:
This diagnostic runs when the diesel exhaust fluid dosing unit is in the priming or dosing state.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid dosing unit signal voltage was greater than a calibratible value or the diesel exhaust fluid dosing unit supply was shorted to battery or open circuit.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform the “Aftertreatment Diesel Exhaust Fluid System Leak Test” found under “ECM Diagnostic Tests” in the INSITE™ electronic service tool
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Short to battery voltage in the diesel exhaust fluid dosing unit
2) A short circuit to battery in the OEM harness

Reason:
Aftertreatment Diesel Exhaust Fluid Dosing Unit – Voltage Below Normal or Shorted to Low Source. Low signal voltage detected at the aftertreatment diesel exhaust fluid dosing unit.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid dosing unit performs many functions, one of which is to generate adequate diesel exhaust fluid pressure in the lines, using a pump, to allow for dosing. The ECM provides a battery voltage supply and a ground to the diesel exhaust fluid dosing unit. The ECM also supplies a signal to the dosing unit to control the diesel exhaust fluid output. This signal changes, based on the diesel exhaust fluid pressure being commanded.

Component Location:
The aftertreatment diesel exhaust fluid dosing unit location is original equipment manufacturer (OEM) dependent. Refer to the OEM service manual.

Conditions for Running the Diagnostics:
This diagnostic runs when the diesel exhaust fluid dosing unit is in the priming or dosing state.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid dosing unit signal voltage or the aftertreatment diesel exhaust fluid dosing unit supply voltage was out of range low.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform the “Aftertreatment Diesel Exhaust Fluid System Leak Test” found under “ECM Diagnostic Tests” in the INSITE™ electronic service tool
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Short to ground in the diesel exhaust fluid dosing unit
2) A short circuit to ground in the OEM harness

Reason:
Aftertreatment Diesel Exhaust Fluid Line Heater Relay – Voltage Above Normal or Shorted to High Source. High signal voltage detected at the diesel exhaust fluid line heater relay.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid line heater relay is used to provide power to the aftertreatment diesel exhaust fluid line heaters.

Component Location:
The aftertreatment diesel exhaust fluid line heater relay location is original equipment manufacturer (OEM) dependent. Refer to the OEM service manual.

Conditions for Running the Diagnostics:
This diagnostic runs when the keyswitch is in the ON position and line heating is commanded ON.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid line heater relay driver signal was shorted to high source.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform a key cycle, and then use INSITE™ electronic service tool to perform the Diesel Exhaust Fluid Doser System Heater Test found under ECM Diagnostic Tests.
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Short to battery voltage in the diesel exhaust fluid line heater relay circuit
2) A short circuit to battery in the OEM harness

Reason:
Aftertreatment Diesel Exhaust Fluid Line Heater Relay – Voltage Below Normal or Shorted to Low Source. Low signal voltage detected at the diesel exhaust fluid line heater relay.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid line heater relay is used to provide power to the aftertreatment diesel exhaust fluid line heaters.

Component Location:
The aftertreatment diesel exhaust fluid line heater relay location is original equipment manufacturer (OEM) dependent. Refer to the OEM service manual.

Conditions for Running the Diagnostics:
This diagnostic runs continuously when the keyswitch is in the ON position or when the engine is running.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid line heater relay control signal was out or range low or open circuit.

Action Taken When the Fault Code is Active:
The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform a key cycle, start the engine and let it idle for 1 minute.
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Short to ground in the aftertreatment diesel exhaust fluid line heater relay circuit
2) A short circuit to ground in the OEM harness
3) An open circuit in the OEM harness

Reason:
Aftertreatment Diesel Exhaust Fluid Dosing Valve – Current Below Normal or Open Circuit. A circuit error has been detected in the aftertreatment diesel exhaust fluid dosing valve circuit.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid dosing valve is controlled by the ECM. When the engine control module (ECM) commands DEF dosing, the ECM sends a pulse width modulated (PWM) signal to the dosing valve, which opens the dosing valve and allows DEF to be sprayed into the exhaust stream.

Component Location:
The aftertreatment diesel exhaust fluid dosing valve is installed in the exhaust system. It is mounted directly to the aftertreatment decomposition tube, before the selective catalytic reduction (SCR) catalyst. Installation position will vary, based on the aftertreatment architecture and the original equipment manufacturer (OEM).

Conditions for Running the Diagnostics:
This diagnostic runs when the diesel exhaust fluid dosing valve is being commanded on.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid dosing valve circuit was shorted high, shorted low, or open.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.
4) Engine torque will be severely reduced.

Conditions for Clearing the Fault Code:
1) To validate the repair, start the engine and let it idle for 5 minutes. After 5 minutes, shut OFF the engine, perform a key cycle, and leave the key in the ON position for 1 minute.
2) To validate the repair, perform the “Aftertreatment Diesel Exhaust Fluid Doser Pump Override Test” found under “ECM Diagnostic Tests” in the INSITE™ electronic service tool
3) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
4) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
5) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
6) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

After the repair, It is Important to idle the engine for a minimum of 5 minutes to clear the derate.

Possible Causes:
1) Open circuit in the diesel exhaust fluid dosing valve
2) A short circuit to battery in the OEM harness
3) A short circuit to ground in the OEM harness
4) An open circuit in the OEM harness

Reason:
Aftertreatment Diesel Exhaust Fluid (DEF) Dosing Valve – Mechanical System Not Responding or Out of adjustment. A mechanical malfunction has been detected in the DEF dosing valve.

Effect:
Possible reduced engine performance.

Circuit Description:
The aftertreatment diesel exhaust fluid dosing valve is controlled by the ECM. When the engine control module (ECM) commands DEF dosing, the ECM sends a pulse width modulated (PWM) signal to the dosing valve, which opens the dosing valve and allows DEF to be sprayed into the exhaust stream.

Component Location:
The aftertreatment diesel exhaust fluid dosing valve is installed in the exhaust system. It is mounted directly to the aftertreatment decomposition tube, before the selective catalytic reduction (SCR) catalyst. Installation position will vary, based on the aftertreatment architecture and the original equipment manufacturer (OEM).

Conditions for Running the Diagnostics:
This diagnostic runs when the diesel exhaust fluid dosing valve is being commanded on.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid dosing valve is mechanically stuck.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or Malfunction Indicator Lamp (MIL) after the diagnostic fails on two consecutive trips.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform the “Aftertreatment Diesel Exhaust Fluid Doser Pump Override Test” found under “ECM Diagnostic Tests” in the INSITE™ electronic service tool.
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
N/A

Possible Causes:
1) A malfunctioning aftertreatment diesel exhaust fluid dosing valve
2) Contamination of the DEF can be a possible cause for this fault code

Reason:
Aftertreatment Diesel Exhaust Fluid Pressure Sensor – Voltage Above Normal or Shorted to High Source. High signal voltage detected at the aftertreatment diesel exhaust fluid pressure sensor circuit.

Effect:
Possible reduced engine performance

Circuit Description:
The Engine Control Module (ECM) provides a 5 volt supply and a ground to the aftertreatment diesel exhaust fluid pressure sensor. The pressure sensor provides a signal to the ECM on the sensor signal circuit. This sensor signal voltage changes, based on the aftertreatment diesel exhaust fluid pressure supplied by the dosing unit. The ECM will detect a low signal voltage at low diesel exhaust fluid pressures, and a high signal voltage at high diesel exhaust fluid pressures.

Component Location:
The aftertreatment diesel exhaust fluid pressure sensor is internal to the aftertreatment diesel exhaust fluid dosing unit and can not be serviced separately.

Conditions for Running the Diagnostics:
This diagnostic runs continuously when the keyswitch is in the ON position or when the engine is running.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid pressure sensor signal voltage was out of range high.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform a key cycle, start the engine and let it idle for 1 minute.
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Signal wire shorted to sensor supply or battery voltage
2) A malfunctioning aftertreatment diesel exhaust fluid pressure sensor

Reason:
Aftertreatment Diesel Exhaust Fluid Pressure Sensor – Voltage Below Normal or Shorted to Low Source. Low signal voltage detected at the diesel exhaust fluid pressure sensor circuit.

Effect:
Possible reduced engine performance.

Circuit Description:
The Engine Control Module (ECM) provides a 5 volt supply and a ground to the aftertreatment diesel exhaust fluid pressure sensor. The pressure sensor provides a signal to the ECM on the sensor signal circuit. This sensor signal voltage changes, based on the aftertreatment diesel exhaust fluid pressure supplied by the dosing unit. The ECM will detect a low signal voltage at low diesel exhaust fluid pressures, and a high signal voltage at high diesel exhaust fluid pressures.

Component Location:
The aftertreatment diesel exhaust fluid pressure sensor is internal to the aftertreatment diesel exhaust fluid dosing unit and can not be serviced separately.

Conditions for Running the Diagnostics:
This diagnostic runs continuously when the keyswitch is in the ON position or when the engine is running.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid pressure sensor signal voltage was out of range low.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Diesel exhaust fluid injection into the aftertreatment system is disabled.
3) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform a key cycle, start the engine and let it idle for 1 minute.
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Possible Causes:
1) Signal wire shorted to ground
2) A malfunctioning aftertreatment diesel exhaust fluid pressure sensor

Reason:
Aftertreatment Diesel Exhaust Fluid Pressure Sensor – Data Valid But Below Normal Operating Range – Moderately Severe Level. Low diesel exhaust fluid pressure has been detected in the dosing unit.

Effect:
Possible reduced engine performance.

Circuit Description:
The Engine Control Module (ECM) provides a 5 volt supply and a ground to the aftertreatment diesel exhaust fluid pressure sensor. The pressure sensor provides a signal to the ECM on the sensor signal circuit. This sensor signal voltage changes, based on the aftertreatment diesel exhaust fluid pressure supplied by the dosing unit. The ECM will detect a low signal voltage at low diesel exhaust fluid pressures, and a high signal voltage at high diesel exhaust fluid pressures.

Component Location:
The aftertreatment diesel exhaust fluid pressure sensor is internal to the aftertreatment diesel exhaust fluid dosing unit and can not be serviced separately.

Conditions for Running the Diagnostics:
This diagnostic runs when the diesel exhaust fluid dosing unit is in the priming or dosing state.

Conditions for Setting the Fault Codes:
The Engine Control Module (ECM) detected the aftertreatment diesel exhaust fluid pressure was less than a threshold.

Action Taken When the Fault Code is Active:
1) The ECM illuminates the amber CHECK ENGINE lamp and/or the Malfunction Indicator Lamp (MIL) immediately when the diagnostic runs and fails.
2) Engine torque will be reduced if the engine is operated for an extended period of time with this fault active.
3) Engine torque will be severely reduced.
4) Vehicle speed will be limited to 8 km [5 mi] per hour after extended engine operation with the fault code active.

Conditions for Clearing the Fault Code:
1) To validate the repair, perform the “Aftertreatment Diesel Exhaust Fluid Doser Pump Override Test” found under “ECM Diagnostic Tests” in the INSITE™ electronic service tool
2) The fault code status displayed by INSITE™ electronic service tool will change to INACTIVE immediately after the diagnostic runs and passes.
3) The ECM will turn off the amber CHECK ENGINE lamp immediately after the diagnostic runs and passes.
4) For On-Board Diagnostics (OBD) engines, the ECM will extinguish the Malfunction Indicator Lamp (MIL) after three consecutive trips where the diagnostic runs and passes.
5) The Reset All Faults command in INSITE™ electronic service tool can be used to clear active and inactive faults, as well as extinguish the MIL for OBD applications.

Shop Talk:
Reference the appropriate OEM wiring diagram when troubleshooting circuits that utilize wiring supplied by the OEM.

For intermittent power supply and datalink communication issues with Aftertreatment Components, it is highly recommended that the OEM Power Distribution Center fuses and relays be thoroughly checked for loose, missing or intermittent connections.

Troubleshoot other active SCR related faults before this fault.

Possible Causes:
1) Low diesel exhaust fluid tank level
2) Blocked, restricted, or frozen diesel exhaust fluid dosing unit supply line
3) Blocked or restricted diesel exhaust fluid tank filter
4) Blocked or restricted diesel exhaust fluid dosing unit filter
5) Blocked or restricted diesel exhaust fluid dosing unit supply line fitting
6) Malfunctioning diesel exhaust fluid dosing unit
7) Contaminated diesel exhaust fluid
8) Debris from the diesel exhaust fluid tank. If debris is found in the diesel exhaust fluid tank, clean the diesel exhaust fluid tank thoroughly and fill with certified diesel exhaust fluid